The Hydron Lead Wire System is designed to efficiently produce lead wire of superior quality, commonly employed in the production of preforms for lead-core bullets for various applications in the ammunition industry. Single production line allows for production of over 3000lbs of spooled or coiled wire of top quality. Thanks to innovative solutions, such as vacuum degassing and pressurized casting, the final product is uniform, high density wire, without any voids, blisters or discontinuities. The production process starts with lead ingots and includes melting, casting, extruding and coiling or spooling of the final wire. Final wire may later be used for preforms to be used in swaging process. Key characteristics of the production line: - high process automation sets minimal labor requirements for operation, allowing for cost efficient manufacturing process - high reliability through the use of high quality components and engineering allows to minimize downtime - incorporation of SCADA, enabling real-time monitoring and control, providing invaluable insights into the production process - ability to separate melting and casting from other operations providing additional operational flexibility Hydron’s renowned for the highest service quality. With 35 years of presence, we are able to advise our customers on optimal production set up, as well as support with any troubleshooting.
Hydron's HEP-212/72 is a new model of heavy duty extrusion press designed to extrude solder-alloy solid anodes, bars, rods, strips or flux cored rods and wires for further processing or as a final product. Features: • Automatic loading system, • Front and side extrusion, • Unique air pressurized flux feeding system, • Unique vacuum system, • Hinged piston for shorter extrusion cycle and longer billets, • Easily coupled with Bar Cutter BMS-112, Anode Buzz Saw BSA-112, wire drawers MWD-112 or the WRM-112 Wire Rolling Mili, • SCADA monitoring and recording system. Depend on the Customer's technology HYDRON's HEP-212 Automatic Press is offered in a few versions that allow to produce one of the following or mixed assortment : • oval, rectangular, star shape solid anodes, • rectangular and trapezoidal bar solders, • one-, two- or three-strands of strips, • rods from 9mm up to 30mm in diameter, which may contain flux from 0.5% up to 7.0%, Together with the HEP-212 Presses Hydron offers the unique in the world pressurized flux feeding system and vacuum system allowing to improve flux penetration into the product cores. Thus, the probability of the flux core discontinuity is significantly reduced. HEP-212 Automatic Press is equipped with the programmable logic controller and with the super eco- nomical, individual electro-hydraulic supply system with the frequency inverter. All Hydron’s presses are equipped in SCADA system, which allows to monitor and record all process parameters
Solder Production
Systems
Hydron's HEP-112/72 is designed to extrude solder-alloy solid anodes, bars, rods, strips or flux cored rods and wires for further processing or as a final product. Features: • Automatic loading system, • Front and side extrusion, • Unique air pressurized flux feeding system, • Unique vacuum system, • Hinged piston for shorter extrusion cycle and longer billets, • Easily coupled with Bar Cutter BMS-112, Anode Buzz Saw BSA-112, wire drawers MWD-112 or the WRM-112 Wire Rolling Mili, • SCADA monitoring and recording system. Depend on the Customer's technology HYDRON's HEP-112 Automatic Press is offered in a few ver- sions that allow to produce one of the following or mixed assortment : • oval, rectangular, star shape solid anodes, • rectangular and trapezoidal bar solders, • one-, two- or three-strands of strips, • rods from 9mm up to 30mm in diameter, which may contain flux from 0.5% up to 7.0%, Together with the HEP-112 Presses Hydron offers the unique in the world pressurized flux feeding system and vacuum system allowing to improve flux penetration into the product cores. Thus, the probability of the flux core discontinuity is significantly reduced. HEP-112 Automatic Press is equipped with the programmable logic controller and with the super eco- nomical, individual electro-hydraulic supply system with the frequency inverter. All Hydron’s presses are equipped in SCADA system, which allows to monitor and record all process parameters
Hydron's IEP-212 is revolutionary in solder industry a new model of heavy duty extrusion press, designed to extrude solder solid anodes, bars, rods and strips directly from ingots without the need of melting and casting into the billets. This machine uses regular ingots available on the market as an input material to be converted into final product. Features: • Automatic loading system, • Unique vacuum system, • Easily coupled with Bar Cutter BMS-112, Anode Buzz Saw BSA-112, • Cost savings related to elimination of melting and billet casting process, • SCADA monitoring and recording system. Depend on the Customer's technology HYDRON's IEP-212 Automatic Press is offered in a few versions that allow to produce one of the following assortment : • oval, rectangular, star shape solid anodes, • rectangular and trapezoidal bar solders. Together with the IEP-212 Presses, Hydron offers the unique in the world vacuum system allowing to extrude the products directly from ingots. IEP-212 Automatic Press is equipped with the programmable logic controller and with the super economical, individual electro-hydraulic supply system with the frequency inverter. All Hydron’s presses are equipped in SCADA system, which allows to monitor and record all process parameters.
Hydron's IEP-212 is revolutionary in solder industry a new model of heavy duty extrusion press, designed to extrude solder solid anodes, bars, rods and strips directly from ingots without the need of melting and casting into the billets. This machine uses regular ingots available on the market as an input material to be converted into final product. Features: • Automatic loading system, • Unique vacuum system, • Easily coupled with Bar Cutter BMS-112, Anode Buzz Saw BSA-112, • Cost savings related to elimination of melting and billet casting process, • SCADA monitoring and recording system. Depend on the Customer's technology HYDRON's IEP-212 Automatic Press is offered in a few versions that allow to produce one of the following assortment : • oval, rectangular, star shape solid anodes, • rectangular and trapezoidal bar solders. Together with the IEP-212 Presses, Hydron offers the unique in the world vacuum system allowing to extrude the products directly from ingots. IEP-212 Automatic Press is equipped with the programmable logic controller and with the super economical, individual electro-hydraulic supply system with the frequency inverter. All Hydron’s presses are equipped in SCADA system, which allows to monitor and record all process parameters.
